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A feature of ball mills is their high specific energy consumption. A mill filled with balls working idle consumes approximately as much energy as at full-scale capacity that is during the grinding of material. Therefore it is most disadvantageous to use a ball mill at less than full capacity.

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The sizing of ball mills and ball milling circuits from laboratory grinding tests is largely a question of applying empirical equations or factors based on accumulated experience. Different manufacturers use different methods and it is difficult to check the validity of the sizing estimates when estimates from different sources are widely divergent. It is especially difficult to teach mill

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